Laser-Arc Hybrid Vuam

Jan 09, 2024

Nyob rau niaj hnub no txoj kev tsheb ciav hlau, nkoj tsim thiab lwm yam lag luam, muaj kev xav tau ntau ntxiv rau vuam ntawm nruab nrab thiab loj thickness steel daim hlau. Nyob rau hauv xyoo tas los no, txhawm rau txhawb txoj kev loj hlob ntawm kev lag luam shipbuilding, lub teb chaws tau ua tiav cov kev cai xws li muab qhov tseem ceeb rau txoj kev loj hlob ntawm high-tech ships thiab high-value-added ships, accelerating the transformation and upgrading of the shipbuilding industry. , thiab cov qauv ntawm lub ntiaj teb shipbuilding tseem tab tom mus rau qhov loj-scale, ntau haiv neeg, thiab high-end kev loj hlob. Vuam thev naus laus zis yog ib qho cuab yeej tseem ceeb hauv kev tsim cov nkoj thiab kev tsim khoom thiab kev txhim kho kev lag luam shipbuilding. Welding txiv neej-teev account rau kwv yees li 30% mus rau 40% ntawm tag nrho cov nkoj tsim cov txiv neej-teev. Vuam ntau lawm efficiency thiab vuam zoo ncaj qha cuam tshuam rau lub voj voog ntau lawm, tus nqi thiab hull zoo ntawm nkoj ua thiab kev tsim khoom. Yog li ntawd, kev ua haujlwm zoo thiab ua haujlwm zoo ntawm nkoj vuam tshuab yog qhov tseem ceeb hauv kev paub txog kev hloov pauv thiab txhim kho kev lag luam shipbuilding, thiab tseem yog ib qho tseem ceeb hauv kev txhim kho thoob ntiaj teb kev sib tw ntawm cov tuam txhab nkoj tsim khoom.

 

Tsis tas li ntawd, nrog txoj kev loj hlob sai ntawm kev lag luam tsheb ciav hlau kev lag luam thiab kev nrawm nrawm ntawm cov tsheb ciav hlau, bogies, ua ib qho tseem ceeb ntawm cov tsheb ciav hlau, nqa cov khoom siv hluav taws xob ntau dua, uas ua rau muaj kev xav tau ntau dua rau bogie thev naus laus zis. Lub bogie thav duab yog nyob rau hauv tsim, Cov ntaub ntawv thiab cov txheej txheem yuav tsum tau txuas ntxiv tsim thiab txhim kho kom tau raws li qhov yuav tsum tau ua. Qhov zoo ntawm cov pob qij txha welded tau dhau los ua ib qho ntawm cov kev sib txuas tseem ceeb los xyuas kom meej qhov zoo ntawm bogie ncej. Yog li ntawd, txoj kev vuam zoo dua yog qhov tsim nyog.

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Laser-Arc Hybrid Vuam

Raws li kev siv thev naus laus zis tshiab, laser-arc hybrid welding siv laser thiab arc ua ob qhov chaw tshav kub, uas ua rau tib lub pas dej molten tib lub sijhawm los tsim ib lub laser-guided thiab ruaj khov arc. Lub arc txhim kho lub laser nqus tus nqi ntawm cov hlau thiab txhim khu kev hloov thiab txuas ntawm cov molten droplets. Ib txoj kev muaj peev xwm welding uas muab kev ua si tag nrho rau qhov zoo ntawm laser vuam thiab arc vuam thiab ua rau lawv qhov tsis zoo. Tshwj xeeb tshaj yog nyob rau hauv vuam ntawm nruab nrab thiab loj thickness cov ntaub ntawv, hybrid vuam tshuab muaj ntau yam zoo. Vim tias cov txheej txheem vuam ib txwm muaj qhov tsis zoo xws li kev sib koom ua ke tsis muaj zog, kev ua haujlwm tsis zoo, deformation loj, thiab siv cov khoom siv vuam loj; thiab ib leeg laser welding kuj muaj qee qhov tsis txaus, xws li kev sib koom ua ke ntawm cov txheej txheem siab thiab vuam muaj peev xwm txwv los ntawm lub zog laser. Loj, tsis zoo bridging peev xwm, loj undercutting welds, thiab lwm yam.

 

Raws li txoj kev vuam tshiab, laser-arc hybrid vuam muaj peb yam tseem ceeb hauv qab no:
1) Txhim kho kev siv hluav taws xob, ua kom cov vuam nkag qhov tob thiab vuam ceev;
2) Txo cov haujlwm ua haujlwm sib dhos;
3) Txhim kho weld zoo thiab txhim kho weld tsim.

 

 

 
Cov nyhuv vuam zoo dua

Muaj ntau hom laser-arc hybrid vuam, xws li Laser-MAG/MIG hybrid vuam, Laser-TIG hybrid vuam, laser-plasma arc hybrid vuam, thiab lwm yam. thiab semiconductor lasers. Piv txwv li, Raycus nruam fiber ntau laser 4000W, 6000W thiab fiber ntau output semiconductor laser 4000W.

 

Laser-MAG hybrid vuam muaj ob qhov chaw vuam kub, uas yog laser thiab MAG arc. Thaum siv los ua ib qho chaw sov so rau vuam, lub pas dej molten zoo tuaj yeem tsim tau, tab sis cov yam ntxwv ntawm lub pas dej molten sib txawv: cov yam ntxwv ntawm lub laser vuam molten pas dej ua ke yog "qhov tob thiab nqaim" ", qhov chaw qhib me me thiab qhov tob yog qhov loj, uas tsis yog qhov tsim nyog rau kev tsim cov welding; MAG arc vuam molten pas dej ua ke yog tus cwj pwm los ntawm kev ua "ntiav thiab dav", qhov chaw qhib loj thiab qhov tob me me, uas yog qhov tsim nyog rau kev tsim ntawm lub weld thiab muaj zog bridging muaj peev xwm.

 

During the Laser-MAG composite welding process, two heat sources act on the base material at the same time. There is mutual influence between the two heat sources, and there is also mutual influence between the two molten pools, which will eventually form a new composite molten pool. This composite molten pool has both the "large depth" of the laser molten pool and the "large area" of the arc molten pool. This composite molten pool has a large depth, good weld formation, and strong bridging ability. At the same time, because of the MAG arc welding There is welding wire filling, and the type of welding wire can be selected, so according to the performance defects of the base material itself, the appropriate welding wire can be selected and added to the welding process, thereby improving the crack resistance, fatigue resistance, and corrosion resistance of the weld at the micro level. , wear resistance and other aspects to carry out purposeful improvements. In addition, during the entire welding process, there are two heat sources acting on the base material. The mutual influence between them can increase the penetration depth and achieve the effect of "1+1>2 "Yog li ntawd, ib qho melting point ntawm laser-arc hybrid welding yog lub peev xwm nkag tau zoo heev. Thaum kawg, laser-arc hybrid welding tuaj yeem ua tiav ntau qhov kev sib tw vuam thiab vuam ntawm cov ntaub ntawv loj tuab, thiab fusion peev xwm ntawm lub sab sauv thiab qis weld hlaws thiab sab phab ntsa muaj zog heev vim lub arc.

 
Kev siv dav dav
1

Ship Manufacturing
Ntawm tag nrho cov kev lag luam tsim khoom, kev lag luam shipbuilding yog cov neeg tau txais txiaj ntsig loj tshaj plaws ntawm laser-arc hybrid vuam tshuab. Txhawm rau tswj hwm lawv cov txiaj ntsig hauv kev lag luam shipbuilding siab, qee lub nkoj nyob sab Europe tau dav siv laser-arc hybrid vuam thev naus laus zis, uas tau txhim kho vuam zoo thiab kev ua haujlwm zoo hauv cov phaj tuab tuab. Hom thiab tus neeg sawv cev yog tias Meyer Shipyard nyob rau hauv lub teb chaws Yelemees tau txais laser-arc hybrid vuam txoj kev rau nkoj vuam.

 

2

Auto Kev Lag Luam
Lub teb chaws Yelemees coj tus thawj coj hauv kev siv laser-arc hybrid vuam tshuab rau kev sib txuas ntawm lub tsheb qhov rooj, sab panels thiab lwm yam khoom. Scholar Graf T thiab lwm tus tau tshaj tawm ntawm International Automobile Welding Forum "Daim ntawv thov ntawm Laser Hybrid Vuam hauv Volkswagen thiab Audi Tsheb [C]" Nws tau tshaj tawm tias muaj 66 welds ntawm lub qhov rooj ntawm Volkswagen Phaeton sedan, nrog rau tag nrho ntev ntawm 4.98m, suav nrog 48 laser-arc composite welds; Tag nrho cov kev sib txuas vuam ntev ntawm lub cev ncej ntawm Audi A8 sedan yog 4.5m.

 

Lub zog tshiab tsheb tau nce zuj zus, thiab lub hauv paus ntawm lawv lub zog yog lub roj teeb lub zog. Txhawm rau txo qhov hnyav tag nrho ntawm lub tsheb, lub hwj chim roj teeb tais feem ntau yog ua los ntawm aluminium alloy. Cov tais yog sib sau ua ke thiab welded, thiab txhua lub tais muaj kaum ob ntawm welds. , thiab qhov yuav tsum tau muaj zog vuam thiab vuam efficiency yog siab. Ib txwm arc vuam thiab cov pa laser vuam yog qhov nyuaj rau kev ua tau raws li qhov yuav tsum tau ua, thiab laser-arc hybrid vuam yog ib txoj kev sib txuas uas ua tau raws li qhov xav tau zoo heev.

 

3

Kev lag luam Petrochemical
Raws li kev tshawb fawb ntawm laser-MAG arc hybrid welding txheej txheem ntawm cov roj tsheb thauj mus los pipelines, nws tau pom tias piv nrog kev siv laser ib leeg raws li lub tshav kub tom qab vuam, laser-arc hybrid welding tuaj yeem nce qhov tob tob ntawm 20%, thiab vuam. txheej txheem yog ruaj khov dua nrog me me ntawm spatter. Lub seam yog tsim tau zoo, muaj qhov sib piv zoo-rau-dav, thiab tsis muaj vuam tsis xws li undercuts lossis tsis muaj fusion. Tom qab vuam, lub qhov hws yog tswj nyob rau hauv ib tug tej yam ntau yam los ntawm X-ray soj ntsuam, uas tsis cuam tshuam rau qhov zoo ntawm cov welded sib koom ua ke thiab ua tau raws li qhov yuav tsum tau ntawm engineering.

Laser-MIG hybrid vuam yog siv los vuam cov roj tso tsheb hlau luam. Vim tias qhov sib ntxiv ntawm laser, qhov vuam nkag qhov tob tau zoo heev, yog li ntawd cov vuam ib leeg tuaj yeem ua tau, zam qhov tsis yooj yim los ntawm ob sab vuam. Tsis tsuas yog qhov zoo ntawm welds tau raug txhim kho, tab sis kuj muaj kev puas tsuaj loj heev tau ua rau kev txhim kho vuam efficiency thiab muaj peev xwm ntau lawm. Tam sim no, laser-arc hybrid vuam tau siv dav hauv German roj tank kev lag luam.

 

4

Aerospace Field
Nyob rau hauv aerospace teb, laser-MIG / MAG arc arc hybrid vuam tshuab kuj tau pib siv nyob rau hauv lub vuam ntawm nruab nrab-tuab daim hlau thiab high-strength steel, ua tiav 7 hli tuab 3CrMnSiA laser-MAG arc hybrid vuam yam tsis muaj preheating, uas zoo heev txo. cov neeg ua haujlwm siv zog thiab txhim kho vuam ntau lawm efficiency.

 

Muag zoo tshaj plaws

laser welding 2

Laser Vuam Tshuab

3 in 1 laser 11

3 hauv 1 Laser Tshuab

PLATFORM welding

Platform Laser Vuam

robot welding 2

Robotic Laser Vuam